Axcesor has helped a customer launch a new product with an overmolded surgical blade. Often, scalpels with plastic handles are made in a highly automated process by heat staking the blade into the plastic handle, in order to reduce the risk of flash near the blade. For lower or middle volume applications, overmolding is much more economically feasible, but with the challenge of preventing flash at the blade.
Axcesor has achieved zero flash at the blade by using a special plastic insert in the cavity/core of the blade, which provides an interference fit at the blade shutoff. Compressing the blade like this eliminates all gaps at the blade shutoff, thus eliminating flash completely.
After overmolding, the blades are 100% inspected, moved to a cleanroom for packaging, and sent to be sterilized.
Do you need assistance with the engineering or launching of a product? Axcesor has been specializing in molding services for nearly 30 years. We are well equipped to support both low volume (as little as 1 part) and high volume (100,000+) parts. Allow us to quote your plastic parts and assemblies, and partner with Axcesor for high-quality and cost competitive injection molding services.
Other News
Loftus appointed as President of Axcesor
We are pleased to announce the Board of Directors has appointed Scott Loftus as President of Axcesor, Inc. Scott spearheaded the 2021 relocation of Axcesor to Menomonee Falls and the facility expansion and customer acquisition yielding our twenty-four percent growth. He joined Axcesor in August of 2015 as a Project Engineer, becoming Engineering Manager in…
Darsi Kohnhorst joins Axcesor
We are pleased to announce Darsi Kohnhorst has joined Axcesor as Production and Customer Coordinator Darsi understands our Customer’s needs and expectations and works with staff and suppliers to meet them. Darsi brings to us a wealth of experience having filled manufacturing, purchasing, Customer Service and Program Management roles for an innovative patient monitoring OEM…
Badani joins Axcesor
We are pleased to announce Muzahir Badani has joined Axcesor as Project Engineer. Muzu completed his BS in Mechanical Engineering from the University of Wisconsin-Milwaukee in 2018. As an intern he applied robotics and sensors to reduce manufacturing fatigue and costs. As a student his team designed a patient chair for prolonged surgery. While pursuing…